Bunn’s Environmental Practices to be Shared in a New Forum
by Jim Johnston
Posted everywhere, hallways, offices, break rooms, at the Bunn Corporation’s manufacturing facility on Stevenson Drive is a placard with a stylized logo of a green coffee plant that says “Respect Earth” and reads:
‘Recognizing that our business operation impacts the total environment, “Respect Earth” reflects BUNN’s continuing focus on preserving the earth for future generations throughout our supply chain. We are driven to continually identify ways to incorporate this respect for our natural resources into our daily business practices and products.”
This phrase is what environmental sustainability is all about.
The process of integrating environmentally sustainable methods and practices in the manufacturing and distribution of their commercial beverage equipment has been, for the past two years, a prime goal of this business.
Founded by George Bunn in 1957 the company’s products, manufactured under the name of Bunn-O- Matic, have been synonymous with its coffee makers which are a Springfield trademark. The commitment to sustainable business practices prompted its current CEO, Hy Bunn and the board of directors, to create the position of Vice-President for Sustainability as an integral player on the company’s corporate management team.
Bob Kobylarz, a manufacturing engineer by profession, is the current holder of this position and his enthusiasm for the job knows no bounds. With the blessings of the Corporation he now wants to share his company’s sustainable practices by forming a group geared specifically for Springfield businesses. The idea first sparked when he and Wynne Copela, the City’s Recycling Coordinator, brain stormed on how Bunn’s successes could be shared with other businesses.
To be called the Sustainable Springfield Business Forum, this group will function under the auspices of the not-for-profit local environmental advocacy group, Sustainable Springfield Inc. (SSI).
Formed on Earth Day in April 2007, SSI is an information sharing network that holds monthly public presentations, conducts field trips, maintains an informative website (www.SustainableSpringfield.org) and blog. It acts as a clearing house with the local environmental groups by publishing a monthly calendar via email. The adoption of a forum that promotes environmental sustainability for businesses is a logical function of its mission.
Kobylarz states, “We are willing to share Bunn’s experiences and accomplishments with recycling and other practices to help the initiative get started. A lot of the green movement has been focused on bike paths, refrigerator recycling, homeowner practices, etc. and now we need to focus on priorities for businesses.”
To many sustainable business practices mean maintaining a well run and profitable concern. About this he relates, “The business model and the environmental model should be connected so that both can be successful at the same time. SSI has identified an opportunity to create a forum where discussions and interchange of ideas can take place.”
The examples of sustainable practices implemented by Bunn are many and varied. While it is an industrial manufacturer (a rarity in Springfield these days), many of its practices can be easily implemented by any kind of business: service, retail, institutional, governmental, manufacturing. And it doesn’t matter about the work place settings either, albeit offices, stores, warehouses, clinics etc.
One key element to the success of the green practices of the company is the involvement of its employees. According to Bruce Bradbury, Bunn’s Facilities Engineering Supervisor the 50 or so “quality work groups” (qwgs) are also responsible for starting many of company’s sustainable initiatives. Made up of four to five employees each, they have become “green teams” and each is charged with coming up with one green project each year. He said “The trash collected to be transported to landfills from work stations and break rooms is a fraction of what it was in previous years. The employees have bought into the program very well.”
The Bunn Springfield Operations recycles office paper at 72% recycle efficiency, even going to the extent of weighing all incoming mail, and subsequently weighing all mail that is to be recycled to keep track of what is sent to the landfill. All paper, cardboard, and plastics that is to be recycled is bagged and sent to Midwest Fiber Co. in Decatur. It is recorded that 218 tons of paper and cardboard was recycled in 2008 resulting in a savings of 3,709 trees, 82,916 gallons of gasoline/oil and 1,527,400 gallons of water.
Bunn recycles used batteries, and accepts dead dry cell batteries from its employees for shipment to a recycling center in California. 177 pounds of dry cell batteries (3,540 count) were recycled in 2008, and 209 pounds were recycled between January and July 2009.
All scrap metal used in the production of product is recycled, as are all used electronic items, circuit boards, computers and other electronic devices. Aerosol containers and other non-production metals that is scrap are sent to Mervis Co. in Springfield.
The effect on the amount of trash taken to the landfill has been substantially less than in previous years. Their recycling efforts have resulted in a reduction of 38,000 cubic feet of material sent to the landfill (approx 10 full semi loads).
Ninety percent of all container shipping is now done using corrugated cardboard in lieu of styrofoam blocks or peanuts. Given the amount of packaging undertaken by Bunn, this ecological benefit is huge. All onsite drinking cups are now paper biodegradable and not styrofoam as well.
Another popular program with the employees is the compact florescent bulb disposal. These bulbs must be disposed of properly as they contain a small mercury content and shouldn’t be broken or sent to a landfill. The company pays for the bulb disposal which it includes with its own bulbs to be sent to the Safety-Kleen Co. in Champaign. An item of non-perishable food is accepted by the company for each bulb to be disposed by an employee, and is donated to a local food bank.
Bunn’s energy use is monitored and calculated for both consumption and carbon footprint and includes calculations for the consumption of electricity, natural gas, water, sewage and diesel fuel. The company is working closely with local utility companies to audit energy consumption and install changes to become more efficient.
Introduced the past year light bulb and ballast replacements are changed to more efficient fluorescent lighting. Metal Halide lighting is now replaced with energy efficient F-Bay fluorescent lighting in the production areas. Computers, monitors and other workstation electrical equipment turned off at end of the day.
Bunn now has generator sets installed in long haul trucks to significantly reduce engine idle time. Also 11% bio-diesel fuel is now consumed in its truck fleet.
The company participates and supports local initiatives involving energy conservation and environmental practices including CWLP’s Commercial Solutions Forum which is composed of the top energy consumers of the local utility. It also supports CWLP’s Energy Forums, the Mayor’s Cool Cities Climate Initiative, and has helped to organize the Illinois Department of Agriculture Community Garden at the State Fair.
With the establishment of the business forum there is according to Kobylarz “an opportunity to increase the level of understanding of Sustainability within the Business Community and improve the scope and efficiency of existing initiatives. It will create new ideas which can leverage for improved environmental responsibility and make a measurable positive difference.”
The forum’s purpose is to analyze the elements of the sustainability movement so an understanding of developing environmental initiatives and requirements and the potential impact on businesses in the community results. The organization will identify actions to manage/minimize the impact on our business models and opportunities for both environmental and commercial success. It will stress joint and combined efforts between businesses and employees to share learning, experiences and knowledge, leverage cumulative interest, partner with community initiatives and communicate accomplishments.
Among the stated functions of the forum is to share bulletin/information boards and other communication tools among participating businesses, and to create a shared library as a data source. Also recycling opportunities will be identified and new ones established.
Ways to encourage employees to participate in group initiatives in each business will be stressed. This can be accomplished by the creation of “green teams” which plays an important role in establishing a business’ green priorities.
Additionally the forum will share information regarding energy audits and carbon foot print calculations, which is the total measure of natural gas, water consumption, sewage and company gasoline/diesel fuel usage. Methods of cap and trade proposals and carbon credit purchases will be discussed as well as how energy efficiency can favorably impact company financials. Returns on investments, pay backs and how revenue streams will be impacted will be discussed. Also to be featured is information sharing regarding regulatory actions proposed at the federal and local level and how they might affect local businesses.
Other focused sustainability initiatives will be shared such as the US Green Building Council’s “LEED” certifications for buildings, and the “Energy Star” ratings for equipment. The identification of federal, state and local grants or other financial assistance may be available for energy efficiency investment will be catalogued.
“Recognizing that our business operation impacts the total environment, “Respect Earth” reflects BUNN’s continuing focus on preserving the earth for future generations throughout our supply chain. We are driven to continually identify ways to incorporate this respect for our natural resources into our daily business practices and products” quoting Kobylarz again.
It is satisfying to learn this business is so eager to share their knowledge with the Springfield business community through this forum.
The first meeting of the Sustainable Springfield Business Forum will be held at 7:00 pm at the Prairie Heart Center’s Dove Conference Center at Sixth and Mason Streets on Thursday, September 17. The meeting is open to the public and free of charge.
Jim Johnston is an Architect and Founder and President of Sustainable Springfield Inc.
he can be reached at jimjohnston9@comcast.net.